EngineTeams
RU/EN
EQUIPMENTELECTRICAL★★★★★

Automatic voltage regulator (AVR)

Excitation, voltage and reactive loading of a marine generator

Closed-loop voltage control, brushless excitation, PMG supply, parallel operation, under-frequency response and diagnostic reasoning.

ApplicabilitySynchronous marine generators with automatic excitation, using brushless construction as the main example. Connections and settings belong to the actual alternator and regulator.
Automatic voltage regulator (AVR). An illustrative marine configuration.
01

Introduction: purpose and applications

The rotating rotor field induces voltage in the generator stator. At a given speed, changing excitation current changes magnetic flux and internal generated voltage. Load, power factor and internal voltage drops affect terminal voltage, so fixed excitation alone cannot maintain a stable supply across changing conditions.

The AVR senses voltage, compares it with a reference and changes excitation to reduce the error. This is a closed feedback loop with a finite response time. Insufficient damping may produce oscillation, whereas an overly slow response prolongs recovery after load application. The sensing circuit, the regulator's power supply and its output to the exciter perform different jobs and should not be treated as one undifferentiated supply connection.

02

Construction and main components

  • Sensing circuit — provides credible main-stator voltage feedback; it is not necessarily the regulator’s power source.
  • Reference and comparison function — establish the required voltage and its deviation from the measurement.
  • AVR power stage — changes direct current in the stationary exciter field.
  • Exciter — a smaller machine on the common shaft whose rotating winding supplies energy for the main rotor.
  • Rotating diode bridge — converts exciter alternating current into direct current for the main field.
  • Main rotor and stator — create the rotating magnetic field and electrical output for consumers.
  • PMG, where fitted — a separate permanent-magnet generator powering the AVR independently of main-stator voltage.
  • Reactive-sharing circuits and limiters — coordinate parallel operation and permissible excitation; their arrangement is model-specific.
03

Working principle, step by step

  1. The prime mover accelerates the generator. Its specified arrangement establishes initial supply and voltage build-up.
  2. The AVR senses main output voltage and compares it with the reference. A load change creates a regulation error.
  3. The regulator changes stationary exciter-field current. The rotating exciter winding responds with a change in its alternating output.
  4. The rotating diode bridge rectifies this current for the main field winding. Its magnetic flux changes the voltage generated in the main stator.
  5. The output is measured again. Feedback progressively reduces error, while the designated limits and parallel-operation mode modify the response under relevant conditions.

For one generator supplying an isolated shipboard bus, the AVR principally maintains voltage, while the diesel governor maintains frequency through rotational speed. Active power (kW) becomes mechanical work, heat or other energy at the consumer; engine torque supplies it. Reactive power (kvar) describes reversible energy exchange through electric and magnetic fields in an AC circuit. Reactive loading changes excitation demand and generator current; it is not equivalent to additional diesel kilowatts.

In parallel operation, machines share bus voltage and frequency. Altering one generator's excitation reference mainly redistributes reactive power, whereas changing engine fuel input redistributes active power. In an isolated group, the regulators collectively determine bus conditions. When connected to a strong external grid, one relatively small generator barely changes grid voltage or frequency. A setting suitable for standalone operation can consequently cause unwanted reactive exchange when machines are paralleled.

Reactive sharing uses the specified compensation method, such as quadrature droop with a current transformer. This introduces a sensing contribution related to the reactive component of load. An incorrect phase or transformer polarity changes the feedback relationship and can produce increasing circulating currents. Rating and connections must be checked against drawings, rather than compensated by random potentiometer adjustment.

Under-frequency roll-off (UFRO) reduces excitation below a defined frequency threshold. It helps limit an unfavourable voltage-to-frequency relationship and coordinate electrical demand with engine recovery. Low voltage accompanying low frequency may therefore be an intentional AVR response. Excitation limits protect relevant machine components, but the AVR does not replace every generator protection: short-circuit discrimination, reverse power and breaker tripping have their own functions.

04

Key characteristics

Voltages belong to different circuits and are not interchangeable. A self-excited arrangement draws power from the designated main-machine output; PMG excitation uses a separate source, but both depend on healthy rotating machinery.

Parameter and unitMeaning
Main output voltage, VA network parameter; distinguish phase voltage from line-to-line voltage.
Frequency, Hz; speed, rpmRelated through the number of poles; mechanical speed determines frequency.
Excitation current, A; field voltage, V DCDescribe field-circuit conditions within maker-defined limits.
Active power, kW; reactive power, kvarDifferent load components, primarily influenced by the prime mover and excitation respectively.
Power factor, dimensionless; droop, %The former describes load relationship; the latter is the intended slope of a control characteristic.
05

Maintenance: planning the checks

The calendar below is a planning framework, not mandatory overhaul intervals. The ship’s planned maintenance system (PMS), running hours, condition and maker instructions determine the actual scope and timing.

Planning horizonObservation and work
Daily or each watchcompare voltages, frequency, currents, active and reactive loading and alarms. In parallel operation, assess load distribution rather than equal kilowatts alone. Normal observation does not require touching the board or altering settings.
Monthly PMS reviewexamine response to consumer switching and the history of oscillations. Plan the specified checks of sensing connections, cooling and remote reference inputs. Competent personnel perform electrical checks with the required precautions; arbitrary adjustment is not a substitute for diagnosis.
Annual planningcoordinate excitation, rotating-diode and protection checks with alternator maintenance. Account for possible bus-fed energy and stop and isolate the installation through its procedure. Do not apply insulation-test voltage through connected electronics, and record settings before and after intervention. The calendar does not require replacement of a healthy board.
06

Troubleshooting: symptom, cause, action

SymptomPossible causeCheck or action
No voltage after startingInitial excitation, AVR supply, diode or winding problems.Verify speed and designated circuits against drawings; do not improvise external field flashing.
Voltage falls with frequencyThe engine cannot accept load and under-frequency reduction is active.Assess mechanical loading and frequency first, then UFRO response; do not conceal the condition by raising the reference.
Voltage oscillatesUnstable speed, intermittent sensing or control-loop tuning.Compare frequency and voltage trends and verify loads and connections before stability adjustment.
Unequal parallel currents at similar kWUnequal reactive sharing or an incorrect droop circuit.Compare kvar and power factor; verify transformer phase and polarity against drawings.
07

Frequently asked questions

Does the AVR control diesel speed?

No. The prime mover mainly governs speed and active loading. The AVR controls excitation; responding to frequency does not make it a fuel governor.

Why can currents differ with correct voltage?

Parallel machines share bus voltage but may carry unequal reactive loads. Compare kvar and power factor as well as voltage and kilowatts.

Does a PMG eliminate all voltage dips?

No. It makes regulator power less dependent on main output, but engine, exciter and winding limits remain. Failed diodes or excessive loading still affect performance.

Can the VOLTS control restore any low voltage?

Only as part of the specified adjustment after diagnosis. Low frequency, lost sensing or excitation faults require their causes to be corrected; increasing the reference may worsen the condition.

08

Conclusion

The AVR closes the voltage-control loop through generator excitation. Sound diagnosis separates excitation from mechanical speed and accounts for standalone or parallel operation.

Show sources and further reading

Sources and further reading

  1. А. А. Толстов, ОНМА, Одесса, 2006, 150 с. — Устройство и эксплуатация судовых синхронных генераторов, главы 1, 2 и 13
  2. STAMFORD | AvK — MX341 Automatic Voltage Regulator — Specification, Controls and Accessories, A043Y699, Issue 2
  3. STAMFORD | AvK — BC Alternators — Installation, Service and Maintenance

Related material

Ship power supplySystemMarine generatorEquipmentMain switchboardEquipment